Welcome to TFL Door

Thermally Fused Laminate (TFL) is created through a specialized, high-temperature, and high-pressure process that bonds a decorative surface to a substrate, resulting in a durable, hard-wearing finish. Here's an overview of how TFL is made:

Design & Paper Preparation:

• Printed Decorative Paper: The process starts with high-quality paper that's printed with the desired design or finish.
• Resin Impregnation: This paper is then impregnated with a melamine-formaldehyde resin, which is key to achieving the laminate's toughness and resistance to wear. After impregnation, the paper is thoroughly dried.

Substrate Preparation:

• A substrate material, typically medium-density fiberboard (MDF) or another engineered wood product, is prepared. This substrate provides structural support and stability to the final product.

Fusion Process:

• Assembly: The dried, resin-impregnated paper is carefully aligned on top of the substrate.
• High-Pressure, High-Temperature Pressing: The assembled layers are placed into a press where intense heat and pressure are applied. During this step, the resin melts and fuses the decorative paper directly to the substrate. This thermal bonding creates a seamless, robust surface that is both aesthetically pleasing and resistant to scratches, moisture, and heat.

Cooling and Finishing:

• Once the fusion process is complete, the laminate is cooled to set the resin, ensuring the bond is secure.
• Trimming and Inspection: The TFL is then trimmed to the desired dimensions and subjected to rigorous quality control checks before it is used in products such as doors.

This meticulous process ensures that TFL offers long-lasting durability and a high-quality finish, making it a popular choice for modern, stylish door designs at TFLdoor.com.

TFL stands for Thermally Fused Laminate, a high-quality material widely used in cabinet door manufacturing. TFL is created by applying a decorative paper layer to a core panel, such as MDF or particleboard, using heat and pressure. This process not only bonds the surface to the core but also results in a seamless, durable finish that's resistant to scratches, stains, and wear. One of the key advantages of TFL is its versatility in design. TFL surfaces can be textured to closely resemble the grain, feel, and appearance of real wood. Thanks to advanced printing and embossing technologies, TFL can mimic the natural beauty of solid wood, including deep grains and realistic knots, at a fraction of the cost. Whether you're looking for the warmth of oak, the elegance of walnut, or a modern, sleek finish, TFL offers a wide range of options to suit your style.

Explore a variety of styles and colors for your TFL doors. Visit the Wilsonart Design Library for more information.

For our stocked colors, lead times can be as short as 5 days, ensuring you can meet tight deadlines with ease. For unstocked materials, lead times are typically quoted individually and are generally around 2 weeks, depending on material availability.

We also offer convenient local pickup at our facility. For those in a rush, a priority service is available at an additional charge to expedite your order.

At TFL Doors, we're dedicated to providing quality products and flexible solutions to meet your needs.

Yes, we offer competitive wholesale pricing for bulk orders. Contact our sales team to discuss your wholesale needs and pricing options.

You can order samples by visiting our sample order page. Fill out the form to request your desired samples.

Please visit our warranty section for complete details about our comprehensive lifetime warranty.

View Warranty Details

To keep your new cabinet doors looking their best, clean them regularly with a damp cloth and mild detergent, avoiding harsh chemicals or abrasive materials. For detailed care instructions, check out our care and maintenance page.

We understand that many cabinets have faceframes. Visit our Cabinet Recovery Program page to learn about our solutions for faceframe cabinets and how we can help transform your existing cabinets.

Yes! Visit our trim page to explore our TFL trim options and learn how they can complete your cabinet transformation.

Particleboard:
A versatile and economical choice that's lighter and easier to handle. Perfect for furniture, underlayment, and as substrate for HPL countertops.

Medium-Density Fiberboard (MDF):
MDF is designed to be used as a substrate for decorative finishes such as melamine and laminate. Edges machine well for planing, drilling, and routing. Has longer screw holding in both face and edge than PB. Suitable for most joinery applications - interior cabinetry, wall and ceiling panels, and store fixtures.

Moisture Resistance (MR):
MDF MR is specially formulated to offer enhanced moisture resistance. MDF MR is designed to be used as a substrate for decorative finishes such as melamine and laminate. It is suitable for interior cabinetry, wall, and ceiling panels.

Fire-Rated (FR):
MDF FR is a medium-density fiberboard specifically manufactured to include flame retardants. This dramatically improves the fire resistance and spread of flame qualities compared with standard MDF and most other timber-based panel products. MDF FR is designed to be used as a substrate for decorative finishes such as melamine and laminate. It is suitable for interior cabinetry, wall, and ceiling panels.

Low VOC (NAF):
Environmentally friendly choice. No-Added Formaldehyde (NAF), CARB-compliant. Sustainable design.